Asphalt Mixing Plant

About Asphalt Mixing Plant

Asphalt Mixing Plant offered to you by our company is manufactured using best quality raw materials and upgraded technology under the supervision of experienced professionals. This plant is used for mixing the dry warm aggregate, padding as well as asphalt for homogeneous mixture at the required temperature. This is widely used for the construction of highways, roads, and parking lots. Asphalt Mixing Plant is known for its high efficiency, good strength, better accuracy, thermally insulated drying drum, easy transportation as well as fast installation, extended service life, seamless structure and best performance. This system comprises of multi fuel burner for the drying and mixing drum for mixing. This system is very economical as it requires comparatively low maintenance and operating costs. 

 

Features

• Advanced modular design, modern and compact in structure for easy relocation and erection.
• Specially designed dryer drum and blade arrangement with high heat efficiency.
• The high pressure atomized burner of reputed make for fuel efficiency and high safety standard.
• Initial mixer of cold aggregates through the speed adjustable belt feeder, easy and accurate in adjustment.
• High efficiency vibrating screen minimise vibrating impact on frame structure.
• All electronic weighing sensor with high accuracy and reliability
• New type horizontal twin shaft mixer with ability to produce fast and high quality homogenous mix.
• Modern user friendly computer management control system with data storage, reports printing, malfunction and alarm monitoring system.

Technical Specifications

Plant model			PBP 1500	PBP 2000
	Plant capacity @3% moisture content	Tph	90-120	120-160
	Batch size	Kg	1500	2000
	Cycle time	Sec	45	45
Units
Cold feed bins	No. of bins/capacity	Nos/m3	4/25	4/30
Charging conveyor	Capacity	Tph	140	180
Thermo drum	Dryer (LXD)	Mtrs	7.5x1.8	8x2.1
	Drive type		4w chain drive
Burner	Type		High pressure, fully automatic, modulating
	Fuel		Diesel/Furnace oil
	Capacity	MW/hr	14.1	14.1
Hot elevator	Capacity	Tph	140	180
Tower unit
Screen unit	Screening method		Inclined circular vibration
	No. of deck		4	4
	Screening capacity	Tph	140	180
Hot aggregate bin unti	No. of bins		4	4
Weighing unit	Aggregate hopper capacity	Kg	1500	2000
	Filler hopper capacity	Kg	300	300
	Bitumen hopper capacity	Kg	200	200
Mixer unit	Type		Twin shaft hot oil jacketed
	Mixer capacity	Kg	1500	2000
	Bitumen pump	Lpm	800	800
Pollution control unit
Primary	Type		Centrifugal cyclone
Secondary	Type		Bag house filter
	Bag house filter		Reverse air flow
	Filter area	M2	330	330
Control panel	Type		Fully computerized with manual over-ride
Accessories
Filler hoppe/screw	Capacity range	M3	Optional as per customer requirement
Bitumen tanks	Capacity range	Ton	30/50
	Heating system		Direct heating/Thermic oil heating
Thermic oil heater	Hot oil heater capacity	Kcal/hr	500000

Manual Efficiency with Precision

Our Asphalt Mixing Plant operates without computerized componentsgiving operators manual control over the mixing process. This design enables tailored adjustments, ensuring you achieve the desired mix characteristics for your specific projects without the complexity of automated systems. Built with iron, the plant excels in durability and reliability, offering you a blend of traditional control and modern performance.


Advanced Cooling with Frequency Speed Control

Equipped with a frequency speed control cooling system, this asphalt mixer maintains optimal material temperatures throughout the mixing process. By accurately managing cooling rates, the system reduces thermal stress, improves mixture uniformity, and extends equipment life. This innovation supports high-quality asphalt production even in variable operating conditions.